Die Cutting

Precision Cutting. Custom Possibilities.
Custom die cutting gives your packaging a shape that stops people in the aisle. From intricate outlines and windows to clean, sharp edges on every piece, our die cut packaging and promotional products are built to put your brand front and center and hold up from the shelf to the customer's hands.
Information on Die Cutting
What is Die Cutting?
What is Die Cutting?
In the print industry, die cutting is a process performed by a specialized machine to produce unique cutout shapes. Creative designs are turned into eye-catching cutout boxes, stickers, and many other items that highlight your product and promote your brand.
This automated process enables OlymPak to produce large quantities of unique die cut packaging and promotional products at an affordable price. We take your design and create a specialized die cut product that meets exact specifications and results in a product that makes your brand immediately identifiable.
What is a Die?
What is a Die?
Think of a die cutter as a cookie cutter. The shape of the die is the exact shape that gets cut into the substrate. Simply put, it is a metal tool with a raised sharp edge for cutting. Dies come in a few different forms, including thin metal dies and steel-rule dies. Steel rule dies are typically more durable and can cut thicker materials.
At OlymPak we use many different types of dies that come in a wide variety of shapes, sizes, and styles. Each die is carefully selected or custom designed to meet individual project needs.
How is a Die Made?
How is a Die Made?
A custom die is created based on the approved structural design of your packaging. The exact cutting and creasing pattern is transferred to a durable die board, where precision-formed steel rules are positioned to create the cuts, folds, scores, and other features needed for the finished package. Once complete, the die is installed in our die-cutting equipment to consistently transform printed sheets into the exact shape required for your packaging.

Custom Die Cutting - Printed Sheet to Finished Shape
Custom die cutting is where a full printed sheet becomes individual packaging pieces. Each sheet comes off the press carrying multiple copies of your design, laid out edge to edge to make the most of the paperboard. Our flatbed die cutter runs that sheet through a custom steel-rule die that cuts every copy to its exact outline and creases every fold line in a single pass. Waste is stripped away automatically, leaving clean, precisely cut paperboard blanks ready for the next stage of production.
Those die cut blanks are the starting point for everything OlymPak makes. Die cut folding cartons, clamshell and tray blanks, custom labels and stickers, counter displays, and promotional pieces all begin on this machine. Because the die holds its registration across the entire run, the last piece off the die cutter matches the first, whether the shape is a simple rectangle or a detailed outline with windows and locking tabs.
Ready to get started with custom die cut packaging? Send us your artwork or a sketch of the shape you have in mind. Our in-house structural design team in Mora, Minnesota will build the die, recommend the right paperboard for your application, and send you a sample before the job goes to press.
Your Custom Packaging Journey
From concept to delivery, we make creating custom packaging simple, collaborative, and stress-free.
Discover & Consult
Tell Us About Your Project
Share your packaging goals, product specifications, artwork, and timeline. Our team will recommend the best materials, sizes, and printing options for your application.
Design & Proof
Free Mockups & Proof Approval
Bring your vision to life before production begins. Our team creates complimentary digital mockups and production proofs so you can visualize your custom packaging, request revisions, and approve every detail with confidence.
Production
Precision Manufacturing
Using high-quality printing and converting equipment, we manufacture your custom packaging to meet your specifications while maintaining strict quality standards.
Delivery
Quality Checked & Delivered
Every order is inspected before shipping to ensure consistent quality and arrives ready to support your brand and your customers.